Here is the overview of the remote timer switched relay controlled power box. Currently it is only one 120V circuit because that is my critical need.
When I started the plugin outlets were wired to the circuit breakers in the center of the box. I removed the wiring from the circuit breaker and ground bars to the outlets; removed the outlets and wired them together in parallel.
I then installed the relay in the end of the box closest to the outlets. Next I ran a 6' piece of 14 guage exdtension cord through the clamp at the lower right corner of the box, along side of the relay, through the conduit to the outlet area. I used that location simply because there was already a knockout removed there and the conduit was already there between the box and the outlet box, which was also tack welded to the box making it more trouble to separate than it was worth.
Using split male spade crimp terminals on the ends of the extension cord wires, I connected it to the closest outlet and then reinstalled them into the their original location. Leaving some slack in case I needed to remove the outlets in the future, I marked the cord just before the leading edge of the relay and just after the back edge. I then slit the outer insulation jacket between the two marks. I cut the black wire in the middle of the exposed area and attached female spade crimp connectors to the ends of the black wire. I attached the black wire to opposing ends of the same pole on the relay.
Then I ran the light duty 2 wire extension cord through the same clamp and attached it to the control connectors on the lower part of the relay using the female spade crimp connectors again.
Finally I pulled the excess lengths on both cords back outside of the box and tightened the clamp.
To add the other circuit when I get a chance, I'll just run a cord though another hole in the box along side the relay, split the outer jacket and attach the black wire to the relay just like I did this time and terminate the cord in another outlet box that I will either remote from the box or attach to the box some where. At that time the timer will control 2 circuits of 120V at once with only an amp at the most running through the timer, and probably closer to 1/4 amp. That will make one timer do the work of 2 and last a lot longer. The relay is rated at 25 amps per leg and the heaviest circuit I have into the grow area is 20 amps so the relay should last a long time too.
Now I just need to locate the cover plates for the boxes -- I took them off when I stole one of the original 3 outlets for something so long ago I don't remember what I needed it for.
If you are working with used equipment, it is a good idea to test the components before assembling every thing. My first relay was bad so I had to switch it out. Fortunately when I take it back Monday my supplier will just replace it.
If anyone has any questions that I've overlooked, just ask.
Do NOT use anything electrical with the covers missing. They are there to protect you from electrocution or shock.
Use safely and good smoking evry one! MERRY CHRISTMAS